The automatic cleaning system is not a single function cleaning equipment, but an intelligent solution that has evolved into various forms according to the needs of different industries. Its core value lies in transforming traditional labor-intensive cleaning work into efficient, controllable, and sustainable automated processes.
Food industry application: In meat processing plants, thousands of food turnover boxes need to be cleaned every day. The automatic system first pre flushes with 40 ℃ warm water to remove blood stains and fat, then deeply removes oil with 60 ℃ alkaline cleaning solution, and finally disinfects with 82 ℃ hot water and dries quickly. The entire process is completed within 25 minutes to ensure that the box meets food contact hygiene standards. After a large dairy company introduced the system, the amount of water used for cleaning decreased by 40%, and the cleaning qualification rate increased from 85% for manual cleaning to 99.6%.
Logistics and retail applications: Large e-commerce warehousing centers use foldable logistics boxes, and automatic systems can recognize different states - quick external surface cleaning during folding, and comprehensive internal and external cleaning after unfolding. The system has specially strengthened its cleaning ability for tape residue and marker handwriting, combined with biodegradable specialized cleaning agents, to achieve environmental goals while improving turnover rate.
Customized solutions for special industries:
Chemical industry: For chemical containers, the system uses corrosion-resistant materials and is equipped with special neutralization procedures to ensure the safe removal of residual chemicals
Pharmaceutical industry: The system adds pure water flushing and HEPA filtration drying to meet GMP cleanliness requirements, and online cleanliness monitoring is set up in some key areas
In the agricultural field, an ultrasonic assisted cleaning module has been developed to address soil and pesticide residues in fruit and vegetable storage boxes, improving the effectiveness of gap cleaning
Technological development trend:
Intelligent upgrade: Real time monitoring of cleaning solution concentration and water turbidity through IoT sensors, AI algorithm automatically optimizes cleaning parameters
Energy saving innovation: The heat recovery system uses the heat from the drying process to preheat the cleaning water, reducing overall energy consumption by more than 30%
Flexible design: The modular conveyor system can adjust the cleaning line configuration within one hour, adapting to mixed cleaning of different batches and specifications of boxes
Green and environmentally friendly: The water circulation system can achieve a water reuse rate of over 85%, combined with environmentally friendly cleaning agents, significantly reducing chemical emissions
The future automatic washing system will develop towards a more intelligent, integrated, and green direction. Through deep integration with warehouse management systems (WMS) and enterprise resource planning (ERP) systems, the cleaning system will be able to automatically schedule cleaning tasks based on production plans and logistics needs, achieving true intelligent supply chain cleaning management. Meanwhile, with the development of robot vision and flexible grasping technology, the system will be able to handle more complex shaped containers and adapt to a wider range of application scenarios.